---PP/PS sheet extrusion machine
Application:
- Use in producing PP sheet, available for production of recycle material, high capacity, low energy consumption, good sheet forming.
- Good forming effect, equal thickness of sheet and same running speed
- High speed hydraulic filter changer system, without stopping machine
- PLC Control, full automatic functions of the parameter setting, data, feedback, and the alarming etc.
- Compact structure, small footprint, easy maintenance.
PP single layer or multi-layer sheet,is widely used for food and electrical component package.PP transparent,dull sheet,two-color sheet used in stationery sheet,we are able to supply multi-layer sheet line as customer's requirements.
Product Parameters:
| Sheet structure |
Single layer sheet, Multi-layers sheet |
| Extruder structure |
Twin screw extruder or Single screw extruder |
| Sheet thickness |
0.15-2mm |
| Sheet width |
600-1200mm |
| Capacity |
400kg-1200kg per hour |
| Control system |
SIEMENS control |
Feature:
1. The plastic pp sheet extruder unit is a combination of Extruder, calender, haul-off unit, winder (including waste sheet winder) and electric control cabinet.
2. The main parts, such as screw, barrel, screen exchanger, adopt superior alloy steeel(38CrMnAIA) with high hardness, strong corrosions resistance and long operating life after nitrogen treatment.
3. The screw adopts big L/D (length and diameter) ratio, equal plasticization and high plasticizing capability.
4. Non-stop fast screen changer with double-sieve, controlled by hydraulic device, the operation is conventient and improve the production efficiency.
5. The Calender, haul off unit and winder adopt integration design, nice appearance, convenient and fast installation and adjustment.
6. T
he extruder adopts square steel, to make sure the machine works stably in high speed, the motor is connected with gear box directly, Improve production efficiency.
---PPsheet extrusion line made by CHAMPION MACHINERY can continuously make single layer sheet or multi-layers sheet. First-class control, simple operation system, better price.
- 1.The whole line of the machine adopts Siemens PLC online control, which is convenient and simple to operate.
2.Single screw extruder and special screw are used to ensure the melting effect of plastic.
3.The hydraulic screen changer provides an excellent seal effect to ensure non-stop work.
4.The melt pump ensures the smooth extrusion of the plastic and the uniformity of the sheet.
5.Use high-precision molds to ensure the uniformity of extruded plastics.
6.Three-roll calendar provides good thermostat
7.The online trimming and recycling device avoids waste of side material, and can be recycled and crushed to the feeding hopper online to realize real-time recycling and production.
8.The oven device ensures that the sheet does not curl.
9.The traction system is equipped with a meter counter to promptly remind the rewinding and changing reels.
10.Double-station automatic rewinding is adopted.
(1). Strong raw material, we adopt strong new material for machine frame production, making the machine running smoothly when production.
(2). Good quality electric parts, make sure the machine can use for long time without problem.
(3). Strong technical team and full experience for costuming the machine as client's production request.
(4). Professional pre-sale service, help you get exact machine for your product.
(5). Easy control and adjust system, make your production more easy and fast.
(6). Responsible after sale service, help you install the machine, train you use the machine step by step.
PLC Control System:
- The barrel temperature control system of plastic extruder has the characteristics of large disturbance,time-varying,lag and non-linearity,which makes the barrel temperature rise slowly,low control precision and poor anti-jamming ability.The traditional PID control relies on accurate mathematical model and can not realize real-time adjustment of parameters online.In this paper,a fuzzy PID temperature control system for plastic screw extruder is designed,and the hardware structure of the temperature control system based on PLC is designed.Finally,the simulation results show that the control system has good dynamic and static characteristics,and to some extent improves the shortcomings of traditional PID control such as large overshoot and large temperature change.
Zhejiang Champion Plastic Machinery Co., LTD. has several years experience in the manufacture and supply extruder spare parts for all major makes of twin-screw extruders and the Industries involved in plastics industry,
As a professional plastic sheet production line supplier,we have passed CE, ISO9001 Certificates and have the whole running system, we have already successfully completed 2200+ projects. Such as PET/PLA/PP/PS/ABS/PE sheet extrusion machine, PC/PMMA/GPPS/MS sheet extrusion machine and EVA/PVC sheet production line.
Our customers:
| PACKAGING |
Plastic film + Stretch film + wooden case |
| DELIVERY |
About 120 days (all new parts) |
| SHIPPING |
We place and fix the machines well into the container and check carefully before closing the container so as to ensure everything is ok for the shipment. (Use steel wire to fix machine and drying agent).
We care for each and every point so that our clients could receive the machines in perfect situation.
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1,Q: Are you a factory or trading company,How is you factory extrusion experience?
A: We are a factory. 15 years experience on extrusion.Leading supplier in China.
2.Q: How long is your machine's guarantee time?
A: 1 year, Main parts is made of high tool steel by special quenching treatment, with high corrosion resistance and wear resistance.
3. Q:What can you provide for after sale service?
A:We can send engineers to your factory for installation and training if customers' required
4. Q:If we have very special request for the production line,could you help me to do the design?
A:Experienced mechanical designer customized-design provided.
5. Q: If we have samples of new products, can you help to analysis and design the machine?
A:Yes, Our technical department can help to analysis, design and test the new products you offered.
6.Q:Could you afford technician team to guide ours installation and commissioning?
A:Experience engineer oversea installation service provided.
How to tell us your product details?please cheek the following items for reference
2. Final sheet thickness and your main product thickness
3. Capacity you want
4. Sheet structure, mono layer sheet or multi-layers sheet, and each layer material condition
5. Application of sheet product
Why choose us?
1. Pioneering Efforts, Unity and Struggle.
Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the customers. "Be Honest" is the core idea for us to build an everlasting enterprise.
2.Consistent quality, Brands Building.
We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would be the only virtue which we highly uphold. Every product marking CHAMPION represents safety, stability, reliability.
3.Cutting edge technology, Added value products.
We have professional designing engineer who recognize the market need well. We add value to customers'business by innovative designs and products that will provide competitive advantage over your rivals.
4.Capable of ultimate one stop solution
There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate one stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery, we care the customers' satisfaction and benefits.
Machinerunning test and after service
1.When machine finished, we will invited client come to our factory to check the machine and do the machine test. If machine is ok, then client pay for the balance. And inspect machine load the container.
2.When machine arrives client's factory, if client needs, we will send 1-2 engineer to client's factory do the machine installation and running test, and also train the local worker how to operate and maintain the machine. It is chargeable.
3.If have any question or problem on machine operation or maintain, welcome to contact to us by email or calling. We stand by 24 hours.
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