PP PS PE Plastic Sheet Extruder Single Screw Layer Machinery Production Line

• After-sales Service: CHAMPION
• Warranty: 12 months
• Type: Sheet Extruder
• Plastic Processed: PP/PS/HIPS
• Product Type: Extrusion Molding Machine
• Feeding Mode: One Feed
• Assembly Structure: Integral Type Extruder
• Screw: Single-Screw
• Engagement System: Non-Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Don′t Exhaust
• Automation: Automatic
• Computerized: Computerized
• Capacity: Max. 1200kg Per Hour
• Custom-made: YES
• Transport Package: Wooden Case and PE Film
• Specification: 600mm-1500mm
• Trademark: CHAMPION
• Origin: Zhejiang, China
• HS Code: 8477209000
• Production Capacity: 100 Lines Per Year

Product Description

PP Single Layers / Multi-Layers Sheet Production Line

Product Description

Plastic production line is the complete running system for plastic sheet product making. For example, , , ABS/HIPS sheet extrusion line, PC/PMMA/GPPS sheet extrusion line, PVC sheet extrusion line. 

Different product application, different final sheet product, different machine. For all extrusion sheet making machine, the technolohy progress is similar. Like this picture showing you:

The structure of extrusion frame: integral frame, hidden water road and vacuum road under platform, hydraulic station of screen changer under platform. Ensure that equipment running stably for a long time. 

Here we talked about the barrier sheet production line, mainly used for the packaging sheet product making. PP/PS multi-layers sheet extrusion line.

APPLICATION

----Mainly used for the food packaging to keep fresh such as the packaging of jelly, yourt, top-grade food, fast food rice, etc.

Different PP film structure: color sheet, transparent sheet, color & transparent sheet together, etc.

 

EQUIPMENT LIST

Pictures here are co-extruders part of whole extrusion line:

 

1. Material treatment

2. Extruder system(single screw extruder, twin screw extruder

3. Screen changer

4. Melt pump

5. T-Die

6. Calender for plastic sheet forming

7. Energy-saving roller water temperature controller

8. Edge cutting and edge trimming device

9. Cooling bracket

10. Silicone coating & oven drying

11. Take off 

12. Winder

HAVE TO READ HERE!!!!!--QUALITY CHAMPION MACHINE.
1. High efficiency material mixer if you need, mixing the virgin material & recycling material.
2. Bimetallic screw and barrel, with good plasticizing effect. No material out from extruder. 
3. No stop filter screen, continue machine running. 
4. Loop-control gear pump, pressure test. The machine will adjust automatically according to the pressure condition.
5. Flat T-Die, easy operation type.
6. Three roller calender, alloy steel roller, servo control gap adjusting between roller. 
7. Energy-saving water temperature controller, auto temp control, auto water flow control, Siemens proportion valve.
8. Precision edge cutting and edge trimming winding. 
9. Cooling bracket, aluminum polished roller. 
10. Silicone coating device and oven drying, easy to disengage from mold while thermoforming.
11. Synchronous haul-off unit, Siemens gearbox and servo motor for driving.
12. Manual winder and auto winder for your option.
13. Complete electric control system, remote control, PLC control.

NOTE!!!!
Not all equipments you have to buy, but you need more extra auxiliary equipments, such as protective film lamination unit, another complete roller calender, automatic winding system, etc. 

The main extruder, you can use single screw extruder or twin screw extruder according to the difference of material. Twin screw extruder has the bigger capacity than single screw extruder. But some materials are not suitable for twin screw. Detailed information please contact Champion paople, you will get suggestions.

For the better quality sheet producing, please use the chiller.

Some spare parts showing you for multi-layers sheet extrusion machine

 

CONTROL SYSTEM OF EQUIPMENT

1. Complete SIEMENS system, PLC control, ethernet data transmission.

2. SIEMENS electrical elements, SIEMENS inverter and servo motor, Siemens gearbox for calender and gear pump.
3. Centralized control, browse all the parameters in the Siemens screen touch, such as pressure, temperature, electric current, speed, etc.
4. The unique function of "key to acceleration", operation easier.
5. Remote control.
6. One Siemens HMI, you can browse all information of the equipment, such as extruder temperature, pressure, voltage, speed, monthly capacity, calender roller temperature, etc. It makes the operation easier.

IMPORTANT INFORMATION YOU HAVE TO KNOW

1. Plastic sheet extrusion line is customized. It's designed according to different application.
For special use, will have protect film lamination device, hot film lamination device, coating machine, scanner, deduster, cutter machine, independent winder, and so on. Barrier sheet making, have to use strong extruder screw and barrel, strong roller calender. fast speed production, automatic winder.

2. How to confirm your machine?

a. The final sheet width
b. The thickness of final sheet
c. The output capacity you want
d. The final application of the sheet
e. The sheet structure, one layer sheet or multi-layers sheet (A/B, A/B/A, A/C/B/C/A)

Above items is the basic parameters for equipment designing. Please tell your final product information to us, we will give you the best suggestion.
 

Company Profile

ABOUT CHAMPION MACHINERY

CHAMPION, is committed to providing you extrusion machines with high quality, high efficiency, bigger capacity, lower power consumption. Have achieved success in international development and been recognized by customers as a leader in the sheet extrusion industry.

Since the establishment of CHAMPION, our team has continued to develop more intelligently operated and environmentally-friendly extrusion equipment and process technology solutions based on the plastic sheet product itself.

As a professional plastic sheet production line supplier, we have already successfully completed 2400+ projects. Such as PET/PLA/PP/PS/ABS/PE sheet extrusion machine, PC/PMMA/GPPS/MS sheet extrusion machine and EVA/PVC sheet production line.

Choose Champion Machinery, choose reliable quality and service: 

1. Profession: Champion only make plastic extruder since 2006s, extensive experience and professional team ensure our leading position in plastic extruder industry.

2. Quality: The quality of products is footstone of enterprise's constant development, always endeavoring to do still better, quality comes first, developing & innovative is our responsibilities;

3. Delivery: We optimize factory management, and improve production flow so as to shorten production period for you in biggest extent;

4. Cost control: We do best to lower down production cost by our inner management improvement, so as to ensure that our products are competitive enough in the market, and to realize higher performance-price ratio of our products.

FAQ

1. Is Champion a manufacturer or trading company?

ZHEJIANG CHAMPION MACHINERY is the manufacturer of plastic extrusion machine. We have the 20000+ square meters production base. Our factory is in Huzhou City, China. Near the Shanghai port. 

If you want to visit CHAMPION factory, please contact Miss. Sarah for online visit.

2. How you can make sure the after service?
First, the extrusion machine from Champion Machinery is intelligent extrusion machine, equipped with the net transmission technology. We can check your problem by remote control. 

Second, we will test the machine before shipping to make sure the equipment is running stable. We will send engineer to your factory for the equipment installation and training. 

Third, we have the after service group for each customer. The customer can find us at any time.

3. What's the delivery time?
It's about 100-120 days. According to the detailed specification, it will be little difference. More information please contact CHAMPION person.

4. If you want to visit our factory, how to do it?
First, you can check our factory VR by MIC store banner, and our company web named by ZHEJIANG CHAMPION PLASTIC MACHINERY CO., LTD. Please check it by yourself.

Second, pleasse contact our person, we can make the video calling, you can visit our factory during our working time.

Hope you can find the good company for the better quality products. You will get what you pay. Please feel free to contact us, we will try our best.